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Industrial Controller Selection Guide

2025.05.07

Introduction

Choosing the right industrial controller is crucial for ensuring performance, reliability, and cost-effectiveness in automation projects. Whether you're building a new system or upgrading an existing one, the controller you choose determines how smoothly your devices communicate, how fast your processes run, and how scalable your system will be in the future.

This guide from Hangzhou System Tech Co., Ltd. (STE) will help you navigate the selection process and compare leading brands—STE, Siemens, and Mitsubishi—across key performance metrics.

 


 

Key Considerations When Selecting a Controller

When selecting an industrial controller (PLC or embedded control system), consider the following criteria:

 

CPU Performance – Affects processing speed and real-time response.

Memory Capacity – Determines program size and data storage.

I/O Expansion – Flexibility in connecting sensors, actuators, and other devices.

Communication Interfaces – Ethernet, Modbus, CAN, etc., for integration with other systems.

Programming Environment – Availability of IEC61131-3 languages, user-friendly software.

Price & Support – Total cost of ownership and local support services.

 


 

Parameter Comparison Table: STE vs. Siemens vs. Mitsubishi

Feature / Model

STE C40 Series

Siemens S7-1200

Mitsubishi FX5U

CPU Speed

48 MHz (ARM Cortex M3)

100 MHz

34 ns/instruction

Program Memory

256 KB

50 KB to 100 KB

64 KB

Data Memory

64 KB

10 KB to 50 KB

128 KB

Digital I/O Capacity

Up to 256 I/O points

Up to 248 I/O points

Up to 512 I/O points

Analog I/O Support

Yes (optional modules)

Yes

Yes

Communication Ports

RS232, RS485, CAN, Ethernet

PROFINET, Modbus TCP

Ethernet, RS485, CC-Link

Programming Software

STPLC (IEC61131-3 compliant)

TIA Portal

GX Works3

Supported Protocols

Modbus RTU/TCP, CANopen, MQTT

PROFINET, OPC UA, Modbus

CC-Link, Modbus, Ethernet/IP

Expansion Modules

Yes (digital, analog, relay)

Yes

Yes

Real-Time Clock

Yes

Optional

Built-in

Price Range (USD)

$80–$150

$200–$450

$250–$500

Local Support in Asia

✅ Strong support from STE

Limited

Moderate

 

Why Choose STE Industrial Controllers?

Cost-Effective: Ideal for small to mid-sized automation projects without sacrificing performance.

Flexible I/O & Protocols: Support for Modbus, CANopen, and MQTT makes integration easier.

Easy to Use: IEC61131-3 programming environment with fast learning curve.

Global & Local Support: Backed by Hangzhou System Tech Co., Ltd., with production in China and Thailand.

 


 

Application Scenarios 

Automated Packaging Lines

HVAC and Building Automation

Fluid and Pump Control

Smart Agriculture

Custom Machine Building

 


 

Conclusion

Each industrial controller has its strengths. Siemens and Mitsubishi are excellent for large-scale applications and international standardization. However, STE controllers offer outstanding value, speed, and customization for flexible and cost-sensitive applications.

If you're looking for a reliable, affordable, and easy-to-integrate controller for your next project, consider Hangzhou System Tech Co., Ltd. as your trusted partner.

Contact us: yhm@systech.com.cn
Visit: www.aicontrolsys.com