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BLDC & Servo Motors: Revolutionizing Industrial Energy Efficiency

2025.06.27

Motors account for 70% of global industrial electricity consumption. Every technological breakthrough signifies immense energy-saving potential.

Driven by industrial automation and green manufacturing trends, motor control systems are undergoing profound transformation. As the "heart" of industrial equipment, motor efficiency directly determines manufacturing energy costs and environmental footprints. Traditional asynchronous motors, while serving industry for a century, increasingly reveal inherent efficiency limitations—theoretical peak efficiency barely reaches 95.5%, while practical operation often falls below 80% due to rotor resistance losses.

Addressing this challenge, Hangzhou Shiteng Technology Co., Ltd., leveraging two decades of expertise, pioneers a new path for enterprises through BLDC (Brushless DC) Motor Control Systems, establishing a new energy efficiency benchmark.


01 Efficiency Revolution: How BLDC Redefines Motor Value Standards

Asynchronous AC motors have been the "backbone" of industry since the 19th century. Yet, their technical limitations now pose challenges in high-efficiency motor applications. Operating on electromagnetic induction principles, asynchronous motors inherently suffer from slip loss.

BLDC motor technology achieves an efficiency leap:

  • High-efficiency motors (>90%): BLDC consistently achieves over 90% operational efficiency—15-25 percentage points higher than asynchronous motors.

  • Long-life motors: Service lives exceeding tens of thousands of hours, drastically reducing motor maintenance costs.

  • Precision motor control: Achieves 0-100,000 RPM wide speed range with millisecond response.


02 Technological Core: Shiteng Tech's Key Breakthroughs

As a BLDC controller manufacturer, Shiteng's innovations include:
Silicon Carbide motor driversSiC power modules reduce switching losses by 70%, pushing system efficiency beyond 96%.
High-frequency motor drives: Patented cooling technology enables stable operation (-40°C to 70°C).
Industrial IoT motor control: SoC chip with built-in IoT interfaces for Industry 4.0 smart motors.


03 Practical Verification: The Economics Behind Energy Savings

Industrial energy-saving solutions case studies:

  • Textile motor retrofit: 31% electricity cost reduction, ROI in 11 months

  • Electric vehicle drives: 18% battery life extension with CAN bus motor monitoring

  • Air compressor upgrade: 32% energy-efficient compressed air with servo drive systems


04 Future Trends: Industrial Motor Evolution

Motor technology trends reshaping manufacturing:

  • Permanent magnet synchronous motors (PMSM): 40% higher power density

  • GaN/SiC motor drivers: Enabling ultra-quiet motor operation

  • Smart motor controllersPredictive maintenance systems reducing downtime